Archive for June, 2008

Last Two Ingredients For Electric Car Success

In my previous post I discussed why electric cars are the best solution for energy independent personal transportation, but I know your asking, “If you hold all the answers and sit so high and mighty on your electric car than why aren’t electric cars here today? Why don’t I have one?”

That’s an easy question to answer. There are two ingredients that we are waiting for before electric cars trump gasoline cars and become affordable. Electric cars already outperform gas cars, the refueling infrastructure is already hear and easier than gasoline but gas is still king.

The first ingredient we are waiting for is batteries. The main reason why people are reluctant to buy or build an electric car is the limitation of batteries. Batteries are measured in range, the best batteries are lithium ion and can deliver upwards of 250 miles of range, but their short fall is recharging. A gasoline tank has the same 250 mile range limitation, but when you run low on gas, you can easily find a gas station and refill in under ten minutes. An electric car with batteries is quite different. The expectation now is that your total round trip is 250miles or less, other wise, where will you fill up if you’re not at home? Even if you could find an outlet donor, it would take between 2-8 hours depending on your charger. This means no road trips for electric cars, which is why electric cars have thus far been billed as commuters and neighborhood vehicles.

A recent push in battery technology could change ALL of that. I’ve been reading about A123 Systems and their work on nanotechnology with lithium ion batteries. Effectively what they have done is made the lithium ion batteries much better. Their batteries charge much faster (about 10 minutes) and don’t have the tendency to heat up or explode if over charged or punctured, which is really nice. They can be dropped on concrete and nothing happens. This recent advance in battery technology will solve the away from home refueling problem that troubles all current electric cars.

Another advance in battery technology is the development of less expensive high capacity… capacitors. Some researchers at the Tokyo University School Of Engineering have used such capacitors to build a small electric neighborhood vehicle that can travel at 50km/h for 20 minutes on one charge. Doesn’t sound like much, but here is the kicker, the small one man car can be recharged in 30 seconds. You could charge it from any normal 110ac outlet and hit the road.

As lithium battery and capacitor technology develop, I expect to see a car that uses both to give quick recharge times, power, and performance at a minimal cost. When batteries develop, electric cars will become a much more inexpensive and practical alternative to gasoline cars, and as prices come down, the initial switch might be less expensive than a gasoline car. Already, entry models of the Tango are expected to go for $18,000. Once they mass produce the cost will fall even further.

The second, but less crucial, ingredient we are waiting for is hub motors. A hub motor is an electrical motor on opposite day. In a conventional electric motor, the outer motor is bolted down and the axle spins. An electric hub motor spins the outer motor and the axle is stationary. now in your mind, picture the fixed axle, the rotating motor part, and now throw a rubber wheel on that. That’s the concept. The resulting motor is extremely efficient, upwards of 95%. An electric car utilizing this technology would have no need for an axle or transmission, cutting down on total weight and increasing room for battery placement. A few pro’s for this model:

1). Four motors instead of one.
2). Reduced possibility of break down (if you lose one motor, you still have 3)
3). The possibility of tank-like turn on a dime maneuverability.
4). All wheel drive – one wheel drive traction control.
5). 4 different motors, four different ‘gears’. One motor for power, one for top speed efficiency, the other two some combination of the middle ground.
5). No transmission loss, increased efficiency means a drastic increase in range for the same energy input.
6). High recovery rates for regenerative breaking.
7). You could burn all four tires at once!

You can find more information about electric hub motors from Google, YouTube, and from PML flight link’s website which has a lot of tech specs on their motor. As far as I can tell the motors are not being mass produced and are still really expensive at about $20,000 each. There is an open source hub motor development project but as far as I can see, there is still a long way to go. There are electric hub motors placed in electric mopeds (like my Phantom 4 by the company Electra/Voy that went out of business a few years ago), electric bicycle conversion kits, and I have seen one in a motorcycle, but still none for cars. This is crazy. Right now the process to convert a car to electric is largely complicated. You have to remove the old engine and adapt a high powered electric motor to the existing transmission. Then you have to find room for the batteries, controller, and converter. A hub motor could make the process as easy as changing your tire and placing batteries.

Expect to see great advances in battery and hub motor technology. When they happen, and mass production brings the price down, mark my words: Electric cars will be everywhere.

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Infrastructure

I recently listened to a six part audio cast about a woman who converted an old diesel car to run on used vegetable oil (http://www.prx.org/pieces/5873) when the CFL light bulb above my head began to glow.

The series was about her efforts to find and filter veggie oil for her transcontinental road trip. She had a kit the she added to her car and a button to change from diesel to veg oil after the engine had warmed the veg oil up because it can’t run the lines cold. After all the wacky trouble she went through finding, filtering, and getting covered by veg oil, she concluded with her frustrations of the government not taking her movement seriously enough to invest in veg oil refining and filling stations.

That’s when it hit me, veg oil, hybrids, and hydrogen fuel cells are all junk. With veg oil, the biggest problem is infrastructure. We have all this waste oil but no one stepping up to sell it. Hybrids are an expensive new technology that is complicated. Lastly, fuel cells aren’t even of the ground yet and they are already very expensive not to mention the fact that in order to get the hydrogen we first need to split water because hydrogen doesn’t exist naturally.

Electric cars solve all these problems. The infrastructure is already here. Every home and business already has electric fueling stations and we could easily devise ways to charge for charging at work and grocery stores. Electric motors are powerful enough to run a car without a gas engine and combining the two in a hybrid is just a way for big oil to stay in business. We dont need them. The Tango, F-Zero, and Tesla Roadster already out perform the Ferrari, Porche, and Corvette and don’t even get me started on the killacycle. So we dont need to over complicate. Simple electric motor with a stupid gas engine. Finally, electric motors are here today. Not 20 years from now like Bush’s dream hydrogen cars. Hydrogen cars are still conceptual, still lack a solution to the inferstructure problem, and still lack a fuel source as easily produced as electricity. Electricity is here today and can be produced domestically and in our homes with solar panels, wind turbines, and microhydro installations. I’m never going to produce my own hydrogen or veggie oil just as I never produced my own oil which is exactly why oil is a problem now.

In conclusion, the only viable choice based on current technology and inferstructure is electricity and electric cars. Anyone who tells you otherwise is a fuel fool, and yes I did just call President Bush a fuel fool. In my next post I will tell you the two ingredients we are waiting for before electric cars sweep the world over. P.S. Oil has to be shipped across the world and country at great expense, hydrogen to, but electricity can cross the country almost instantly to homes. Its the most effeciant model of inferstructure in existence! Can’t you see that?! I feel like I’m taking crazy pills when I explain this and people don’t believe or agree with me!

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Electra Voy Phantom 4 Electric Moped

This is the Phantom 4 electric moped made by either Electra or Voy, or Electra Voy. It really depends on where you find your information. The company that made them has since gone out of business, but there are a lot of very similar models out there that look just like this one. Electra Voy Phantom 4
The only problem with this scooter is that for a 220lb male, its really under powered. The motor is an electric 500watt hub motor that runs on 36volt 12amp hour batteries. The original battery pack was really diminished due to improper care so it was very slow when I first bought it. Since then, I have managed to put another set of batteries in it that have brought the performance up a lot, but still not to where it should be.

Speed:

Its hard to tell what its top speed is because the gage is inaccurate. If I am cruising down a slight hill full throttle it might say I am doing 15mph. If I were then to let off the throttle completely, even though I am still going the same exact speed or maybe even a little more, the speed might drop to about 11mph. It shoots right back up with the throttle. I think there is a glitch in the logic of the speedometer that results in it being more of a voltmeter + speedometer. I have no official speed test data to publish except that on flat ground I am going about 3 times walking speed, slightly slower than average biking speed.

Power:

This scooter right now has almost no power to speak of. It has a very difficult time going up a grade any more than slight. It can get up a decent hill if you use it like a push scooter and ride while pushing with one foot, but its just embarrassing so if it slows to much I just walk it. With the newer batteries though, it did trudge up Congress St. in Portland, ME which it couldn’t do with the older batteries. I estimate that speed reduces to about 4-5mph while going up this slight hill. I was thinking that I could add one of the older weakened 12v batteries to the newer three for about a 43v pack that might give it some moreElectra Voy Phantom 4 power, but the controller has a shut off that kicks in if the voltage is above a certain unknown number. I would like to play with the pack and see if I can find that number. 36v just isn’t cutting it and maybe 40-44v would be a safe quick way to boost power up these hills.

Range:

So far I have yet to run out of range. I took it out last week for about 45 minutes on a full charge and the gauge still was reading high when I decided to call it a night. It started to rain a bit so I brought it in. I was using it continuously for those 45 minutes though. I went down to the Old Port and back up congress, took a bunch of laps around the block, and took it through the parking garage. The next night I took it into the USM parking garage for some more time trials. The scooter did really well for grade of the parking gararge, and made it all the way to the top with out pushing. The way down was a blast, it topped out at 20mph coming down.

Stats:

Top Speed: 16mph on flat ground.  The speed was not weight contingent so when I had my friend try the scooter out it went the same speed even though he weighted about 75lbs less than me.  I didn’t ask him because it would be hard to tell, but I’m sure the reduced weight added a lot of climbing power.  A really skinny ten year old could ride this scooter up a hill that I couldn’t even start.

Range: 20 miles rated by manufacturer and seems to hold up.  I took the moped for a ride one night to test it and got tired before the batteries stopped working with in range.  I took it from my dorm about 2 miles down the road and then 2 miles back.  Then I drove it up and down the 1/2 mile street about 15 times each way before I got tired of riding.  Needless to say, on flat ground, it goes for a long time.  I wish that they would have cut the range and added some power. These would have sold like hot cakes!

Motor: 250 watt hub motor that is severely underpowered.  This scooter is built like a moped, looks like a moped, but rides like a power wheel.  They should have put a minimum 500 watt motor in this scooter to make it serious, and if they wanted to bill it as it looks, a 750watt motor would have done the job.  The other scooter that I bought had a 750watt motor, so even though I never got it to run due to an unknown electrical problem, it was rated to go about 35mph on flat ground.  That scooter was a lot heavier than this little Voy, so a 750watt motor would have powered it up some nice hills and gave it the top end speed that it would need to compete in traffic.  I would gladly reduce the range to have more powerful motor.  There was room for an expansion battery pack that would easily solved the range problem, but to change the motor after purchase requires changing the motor, controller, and battery pack.

Battery: 3 12v 12amp hour = 36volt 12 amp hour.  These batteries weight a ton.  Litterally 40lbs or so.  If you up grade to Lithium Ion, you can cut that down to under five pounds but get ready to pay upwards of $400.  For a long term investment, it would make a ton of sense.  Especially if you upgrade the motor.  An upgraded motor and board would drain the batteries really fast, but if you had a LiOn pack, you could fit a lot more power in the small space provided with out using up your underseat storage.

Upgrading: There was also some talk in some of the forums that I read that mention upgrading.  They said that the controller limits the current to the motor to prevent it from over heating and frying out.  They said if you use the moped and put your hand against the motor and its hot, don’t upgrade the controller because you’ll fry the motor.  If its cool to the touch, which mine was even after riding for twenty or thirty minuts over small hills and such, then you can upgrade the controller to allow more current and thus more hill climbing power / top speed to the motor.  I even had an idea to fit some sort of cooling mechanism to the hub so it would move air over the hub and cool it off, but I ended up selling the moped first.

Lighting: I also had a lot of plans to add additional lighting to the moped to illumniate the road way better, to provide greater visability, and to illuminate the front weel better.  Maybe even some ground effects.

GPS / iPhone: Another pipe dream that I had was to remove the dash and replace it with either a Tom Tom dock or an iPhone dock.  This would provide a really cool speedometer / gps that would get me around the city in a hurry.  I could remove the unit from the dock and keep it inside for safe storage.  Additionally, with and iPhone I could have wired some speakers into the front panel to jam out on the road.  That, I know is getting a bit crazy, but hey why not!

Horn: I’ve always thought it would be funny to have an enormously loud horn on a little moped.  That was one other last thing that I wanted to do.  Why did I sell this thing anyway?! Oh yeah because I had to move and needed the money for rent.  Damn you rent! Next time I’ll stick it to the man.

Accessories:

blinkers, brake light, speedometer, battery gauge, under seat storage, two rear view mirrors, horn, optional additional storage, locking underfoot battery pack.

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PanTerra Electric Moped (SOLD!)

I was so excited about mopeds that I decided to look for one. I ended up getting more than I bargained for. While browsing craigslist.org I found this electric moped. After much work and a lot of driving, at 04:30 this bad boy was all mine. There were a problem though. First of all the moped isn’t running. The previous owner said that he had it running the day before but after he put the batteries back in, it wouldn’t move. PanTerra Electric MopedSince I’ve had it I’ve had the lights on and I’ve had the motor spin around once or twice. This leads me to believe that there is a bad/lose connection somewhere in the wiring harness. The batteries are just fine, and the instrument panel lights up every time I turn the key.

I’ve done a bunch of research on the company that made these and have had little results in finding replacement parts. Turns out, Pepboys used to sell these as well as the other models by the same company. The PanTerra Retro is a Vespa looking scooter and the Fusion is very similar to the Freedom except smaller. All three came in either gas or electric. All three electric use a highly efficient electric hub motor which is located in the rim of the rear wheel. The Freedom is the largest of the three and gave me a bunch of trouble just trying to get it in my room where I could work on it.PanTerra Freedom

Stats:

Top Speed: 25-30mph

Motor: 750watts

Battery Pack: 4 12volt 12 amp/hour for 48volts 12amp/hour

Range: 25miles / charge

Accessories: Horn, turn signals, brake light for front and rear brake handles, rear foot brake, hi/lo beam, charge port under seat, under seat storage, front & rear shocks, rear drum brakes, front hydraulic brakes.

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